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Phoenix, Arizona

Federal Pacific and Zinsco Panel Replacement in Phoenix

Two panel brands show up on home inspection reports in older Phoenix houses more than any other. Here's how to tell if you have one, and what replacing it involves.

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How to tell if you have one

  • Federal Pacific: “Federal Pacific Electric” or “FPE” on the door or label, and “Stab-Lok” printed on the panel or breakers.
  • Zinsco: “Zinsco” or “Sylvania” on the label (Sylvania took over the line), often with multi-colored breaker handles.
  • Not sure? Text us a photo of the panel with the door open. We'll tell you.

Why they get replaced

A breaker has one job: trip when a circuit overloads or shorts. The concern with these panels is breakers that don't. In 1980 Federal Pacific's parent company reported to the U.S. Consumer Product Safety Commission that many Stab-Lok breakers did not fully comply with UL requirements, and the CPSC's own testing confirmed they failed certain UL calibration tests. The CPSC closed its investigation in 1983 without a recall, stating the data didn't establish a serious risk, and without ruling on whether the breakers were safe. Zinsco panels are known in the trade for breakers that can overheat and fuse to the bus bar.

That's the honest version. What we see in the field is simpler: these panels are 40 to 60 years old, replacement breakers are a salvage market, and home inspectors and insurers flag them. Paying a premium for a used breaker to keep one running is money better spent toward the panel you'd actually want.

Important: A breaker that fails to trip looks exactly like one that works. You can't judge this from the outside of the panel, and neither can we without opening it.

What replacement involves

  • Load calculation, so the new panel is sized for the house you have now
  • Permit pulled under our license
  • Utility disconnect and reconnect (SRP or APS, we coordinate it)
  • New panel, and often a new meter-main, riser and mast on older services
  • Grounding and bonding brought up to current code
  • Circuits re-landed, AFCI/GFCI where required, every circuit labeled
  • City inspection, and APS's own inspection where required

Most replacements are a single working day with the power off. The price depends on the same things as any panel job. What a panel upgrade costs in Phoenix →

Do it once

If you're replacing an obsolete panel anyway, it's the cheapest moment to add capacity for an EV charger, a pool or a casita. Tell us what's coming and we'll size for it. 200A or 400A? →

B and D Electric LLC
B and D Electric LLC — licensed Phoenix electrical contractor, Arizona ROC 361086. Two owners, over 40 years combined in the trade. Questions about your own panel? Call (480) 828-1181 or text us a photo.

FAQ

Common questions

Was Federal Pacific ever recalled?

No. The CPSC closed its investigation in 1983 without a recall and without determining whether the breakers were safe. Its testing did confirm failures of certain UL calibration tests.

Can you just replace the bad breakers?

Replacement breakers for these panels are scarce and often used. We recommend replacing the panel.

Will my insurance company care?

Some insurers and many home inspectors flag Federal Pacific and Zinsco panels. Documented, permitted replacement settles the question.

How long is the power off?

Typically most of one working day. We give you the window in advance.

More panel upgrade guides

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